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Production process of Recon Tobacco Sheets
The production process of Recon Tobacco Sheets involves preparing an aqueous slurry containing tobacco material. A sheet is formed from the aqueous slurry, followed by reducing the moisture content of the sheet to less than about 50% by weight. An aerosol former is incorporated into the sheet at a temperature below about 40°C, followed by drying the sheet . The typical process for formation of the tobacco sheet involves forming the sheet on a belt, which is then sent through an oven to evaporate the water. The dried sheet is then cut to the desired size . An exemplary embodiment of a method of making a reconstituted tobacco sheet involves preparing an aqueous slurry containing tobacco materials, forming a tobacco sheet from the aqueous slurry, reducing the moisture content of the sheet to under 50% by weight, incorporating an aerosol former into the tobacco sheet at a temperature of preferably less than about 40°C, and drying the sheet . The present invention provides a method for producing reconstituted tobacco sheets comprising the steps of preparing a slurry which comprises tobacco dust and a binder, casting the slurry into a sheet, and drying the sheet to reduce the moisture content to under 50% by weight . Traditional recon tobacco sheet production methods involve a high glycerin-to-water ratio of up to 95% during processing. In contrast, newer methods yield tobacco materials with significantly lower moisture content (20-40%), resulting in faster drying times and reduced nicotine and flavor loss. The Russian Tobacco Factory also minimizes binder usage, leading to a higher tobacco content of up to 90% and a reduced impact on flavor during combustion . Reconstituted tobacco manufacturing facilities process the waste tobacco from cigarette manufacturing facilities into paper-like sheets. These facilities ship the sheets to cigarette manufacturing facilities, where they are cut into small pieces and used as a tobacco filler .
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Post time 2024-6-5 14:51:42